DURANIT
As Europe's largest producer of tower packings and inert balls, the Vereinigte Füllkörper-Fabriken GmbH & Co. KG (VFF), has the capacity and know-how to meet all of its customer's needs. With decades of experience and continuous further development of DURANIT® products, VFF have achieved a quality that not only complies with all relevant safety standards, but that
significantly exceeds them. To keep ahead of the rest, VFF places a lot of emphasis on the fact that its products are "100% Made in Germany".
DURANIT® X500 - Unbeatable operational safety

DURANIT® X500 - Maximum compression strength for maximum operational safety

DURANIT® X500 quality offers unbeatable operational safety thanks to its unequalled compression strength, far greater than that of current standard technology.

The very low water absorption of DURANIT® X500 is another of its great advantages for trouble-free operation. Of course the DURANIT® X500 quality, just like the well proven DURANIT® quality is also free from any type of catalyst poisons.

Druckfestigkeit
DURANIT® - Advantages at a glance
  • Proven quality worldwide for all established applications over several decades

    Founded in 1967, VFF has developed very quickly into Europe's largest producer of tower packings and inert balls thanks to offering the right products at a high standard of quality. VFF has now become a globally operating company with more than 30 qualified representations. VFF products have been used worldwide at renowned licensers and end-users for processes in the chemical and petrochemical

    industry, as well as in other industries as supporting and covering layers for catalysts and contact masses. As a result of decades of cooperation with customers, and through intensive work with the product, VFF is able to rely on extensive know-how. This has served as the basis for consistent further development of DURANIT® inert balls.

  • Available at short notice thanks to highest capacity in Europe

    As Europe's largest producer of tower packings and inert balls VFF is in a position to respond rapidly to customer requests. This saves the customer long start-up times and storage costs. VFF can respond to individual customer needs at all times (e.g. packing). VFF can guarantee the right quantities in the required packing with a call up, especially if a contract

    exists with a customer. In cases where the poor quality of cheap imports has led to problems, VFF will be right there with advice and assistance, and can help at short notice by supplying DURANIT® inert balls. This can save heavy costs, both now and in the future.

  • Meets all standard safety tests and impresses with its unbeatable quality

    When using catalyst supports, a high degree of operational safety, provided by the stability and homogeneity of the support material, is an important factor.

    The quality of DURANIT® X500 inert balls does not just comply with all relevant international safety standards, specifications and requirements, but significantly exceeds

    them. This results from the fact that DURANIT® X500 inert balls are manufactured using a process specially developed by VFF, that give the balls a compression strength that is far superior to the current state of the art technology and hence offers the customer a maximum of operational safety. This high mechanical strength comes along with extremely low water absorption of less than 0.25% by weight.

  • 100% Made in Germany

    To keep ahead of the rest VFF places a lot of emphasis on the fact that its products are "100% Made in Germany". Meeting the strict German and European safety and environmental requirements means that VFF can offer

    products that are manufactured with respect for both people and nature. Of course VFF is also certified toDIN EN ISO 9001.

  • Exclusive raw materials from in-house production

    The right raw material is a very important factor for consistent quality. VFF is the only packings manufacturer of its kind in the world that has its own mines of different types of raw material. This ensures consistent product homogeneity. The raw materials are thoroughly tested by internal and external

    labs before, during and after processing. VFF DURANIT® X500 inert balls have a chemical composition having approx. 24% by weight of Al2O3 and about 70% by weight of SiO2; they are, of course, free from catalyst poisons.

  • Internal and external quality controls

    The quality of the raw materials, of the product in the course of manufacture, and of the final product is ensured through both our own test facilities and through monitoring by reputable,

    independent institutes in the context of certification according toDIN EN ISO 9001.

  • Unequalled high compression strength, significantly better than other current technology

    When using catalyst supports, a high degree of operational safety through stability and homogeneity of the support material is an important factor for the customer. The specially developed manufacturing process from VFF means that the compression strength of the DURANIT® X500 inert balls is significantly higher than that of comparable products. The mean compression strength of the 1" balls exceeds 1000 kg and provides the VFF customer with unsurpassed operational safety when filling the reactor and trouble-free operation. With the DURANIT® X500 balls VFF have succeeded, after much intensive engineering work, to develop a catalyst support that is far superior state of the art not just for that point.

    Compression strengths: DURANIT® X500 balls (extract)

    Ball size

    Compression strength

    Zoll

    mm

    kg

    Newton

    1/2

    11 ... 14

    > 450

    > 4500

    3/4

    19 ... 21

    > 850

    > 8500

    1

    24 ... 27

    > 1050

    > 10500

    The usual, permitted tolerances for ceramic products apply.

  • Trouble-free use thanks to extremely low water absorption

    DURANIT® inert balls, and DURANIT® X500 balls in particular, have extremely low water absorption of less than 0.25 % by weight. This is only possible due to a manufacturing process developed by VFF and is a further safety aspect when using the material. The extremely low water absorption prevents liquids from penetrating far

    inside the balls and causing expansion, e.g. due to heating, or chipping, that in turn could cause major damage in the system. DURANIT® inert balls and DURANIT® X500 balls rule out such risks. Of course this is provided that they are handled correctly on site.

  • Free from any type of catalytic toxins

    Of course DURANIT® X500 inert balls are all free from any type of catalyst poisons. The careful selection and the multiple internal and external checks of the raw material, as well as the on-going checks during the processing and multiple final checks, means that undesirable catalyst poisons

    are ruled out. This is very important, since the catalyst poisons can reduce or eliminate the effect of the catalyst. In the case of DURANIT® inert balls the customer can be sure that they will not be confronted with this problem.

  • Produced directly by the manufacturer, to German safety standards for employees and environment

    All VFF products are produced according to the strict German safety standards for employees and the environment, and are certified according toDIN EN ISO 9001. In addition, VFF puts

    itself through regular internal and external checks, and therefore exceeds the statutory specifications for worker safety and environmental standards in every point.

  • All from one company - product homogeneity

    DURANIT® inert balls have a very high degree of homogeneity when compared with comparable products, due to the decades of experience of VFF. The use of in-house raw materials and their careful preparation are the key to provide VFF customers with a consistently high quality. The

    homogeneity of VFF products at every stage of the manufacturing process is guaranteed through the use of the latest SPS/PLC-controlled processing and monitoring technology. To be able to guarantee this also in the future VFF's motto is still: All from one source!

  • Trouble-free reactor filling due to high compression strength

    The unsurpassed compression strength of DURANIT® X500 balls offers the customer a high degree of safety, to avoid problems during reactor filling for example and hence save unnecessary expenses. VFF also recommends that reactor

    filling is carried out according to international specifications, to protect the product and system from unnecessary negative influences.

  • Certified by ISO 9001

    VFF has been certified by the German TÜV since 1994, and so meets all the standards and performs all the activities

    that represent the highest levels of quality management.

Fields of application

In cases where DURANIT® catalyst supports are used according to international specifications, the processes encompass the whole spectrum of thermal or catalytic mass conversion:

Of course, DURANIT® Inert-Balls and other VFF-shapes can also be used for other applications, such as the high temperature filtration of solid and/or liquid particles from exhaust gases

Alkylation Catalytic reforming
Dehydrogenation Hydrofining
Desulfurization Isomerisation
Catalytic cracking Powerforming
Catalytic conversion Thermal cracking
Catalytic oxidation and other processes
Sizes and raw materials

1/8"

1/4"

3/8"

1/2"

5/8"

3/4"

1"

1 1/4"

1 1/2"

2"

3"

DURANIT®

available size

available size

available size

available size

available size

available size

available size

available size

available size

available size

available size

DURANIT® X500

available size

available size

available size

available size

available size

available size

available size

available

upon request

upon request

upon request

DURANIT® D92
Alumina / ca. 92% Al2O3

upon request

available size

available size

available size

available size

available size

upon request

upon request

upon request

upon request

upon request

DURANIT® D99
High Alumina / ca. 99% Al2O3

available size

available size

available size

available size

available size

available size

available size

available size

available size

available size

available size

DURANIT® Porcelain

available size

available size

available size

available size

available size

available size

available size

available size

upon request

upon request

upon request

available available sizes    upon request upon request
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